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February 29, 2012

Our Fancy Coffee Machine

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During the flight of STS-126 in 2008, we carried up three refrigerator-sized pieces of equipment. One was a toilet for the NASA side of space station. There was already one on the Russian side, so this one gave us redundancy. In the past, when the toilet broke, all work halted until we fixed it. No other single piece of equipment fell into this category of importance. The oxygen generator could break, and maybe in a day or two we would fix it; same with the carbon dioxide scrubber. But when the toilet broke—now that was serious.

That's me setting up our new Water Recovery System in November 2008.

The second piece of equipment we carried up was a small chemical plant. It contained a distillation apparatus, catalytic reactors, pumps, filters, and plumbing. It was a chemical engineer’s dream. The liquid effluent from the toilet was plumbed to the inlet of this machine.

The third piece of equipment was a new galley. It sported an injection port for filling our drink bags and rehydrating freeze-dried food with our choice of hot or room-temperature water. It also had a hot box for warming thermally stabilized meat pouches (canned meat without the can) and a small refrigerator—not for science samples, but for the crew’s food. The inlet to the galley was plumbed into the outlet of the chemical plant. This completed what we call our regenerative life support system. Simply put, what goes out one end is processed, reworked, and put back in the other end.

Water is an essential ingredient not just for us, but for all life forms that we recognize. And water is always in short supply on a spacecraft. There may be water shortages in some places on Earth, but spaceflight redefines the meaning of the word “desert.” Closing the water loop will therefore be essential technology when humans venture away from Earth for long periods of time. If the toilet fails on a mission to Mars, the crew will run out of water and die. Earth orbit, where spare parts and engineering knowledge are close by, is the ideal place to refine this technology and produce equipment that is truly robust. I call this engineering research; it is complementary to scientific research, and is one of the more important activities that we conduct on space station.

Nowhere on Earth do we recycle urine using portable machinery. Not in Antarctica, not on ships at sea, not in our driest deserts. We choose to let Earth do the recycling, not a machine. Our recycling system on space station is not a one-time demonstration, nor a test of astronauts’ ability to handle the “yuck factor.” It’s a day-in, day-out operation, designed as an integral part of the overall spacecraft water balance. With this technology, we are truly on the frontier, and we have serial number 001 of a complex machine. Of course it breaks down—constantly. And of course, we are always fixing it. Of course there is a steady stream of spare parts arriving from Earth. Any new technology is like this. The first crews arriving at Mars will thank us for our urine-stained hands.

Morning is a time for comfortable habits, and so it is on space station. Each morning I float out (“getting up” is obviously a gravity-centric expression) and do my daily routine. I can hear the rumbles of the chemical plant. It vibrates the deck rails and gives your feet a massage at the same time. Then I float over to the galley and make a bag of coffee. Kona is one of my favorites; I can feel the caffeine race to my brain and stimulate my thoughts. It occurs to me that our regenerative life support equipment is really just a fancy coffee machine. It makes yesterday’s coffee into today’s coffee.



Posted By: Don Pettit — Astronauts,International Space Station | Link | Comments (4)


4 Comments »

  1. Wow, that’s amazing! I always dreamed of stuff like that as a kid (closing the water loop & oxygen generator) but never figured it had already been designed. Very impressive work! Do you think you could ever give a simplified break down of how it converts the urine/feces into its basic components or is it just a form of electrolysis? I’m a first year aerospace engineering student in Canada so I can’t imagine exactly how all this technology works but it seems extremely impressive.

    It seems like the only thing holding us back from Mars is perfecting this technology and improving our methods of propulsion – we need to move on from chemical rockets!
    And I’d also like to add – VERY jealous of all you astronauts and cosmonauts aboard the ISS. Hope you guys are having a great (and safe!) time up there.

    Comment by Nathan — February 29, 2012 @ 2:25 pm


  2. Modern life support systems are based on the working Russian designs from the 1970s, brutally basic and yet surprisingly robust given the 24/7/52/xx design spec for such essential onboard kit, rather than the ‘never got it to work’ flimsy subtlety of NASA designs.

    You are unlikely to read that anywhere soon, not least because the usa will not publicize its failings nor anyone else’s successes.

    “ameria = best;
    r-o-world = inferior”

    Chant with me…

    Comment by SuperiorEuropean — March 14, 2012 @ 8:06 am


  3. Well I guess I just don’t know all the American jerks that have given you the impression that we all have some kind of superiority complex, SuperiorEuropean; but one thing I know for an absolute fact is that we have experimented with, helped develop, and truly depended on many technologies that originated with our longtime space exploration partners from eastern Europe. Our NASA astronaut who just retired this week studied and trained for years to have the honor of representing us while training and developing technologies at Yuri Gagarin. This American doesn’t care at all who puts the first footprint on Mars; only that humanity reaches the goal. We can all play the development one-upmanship games on Mars if that’s what the rest of the world wants; but in truth, the various teams will have to be prepared to work hand in hand with each other many times and for many years just to survive. This is all about human survival, and nothing at all to do with who made the best toilet.

    Comment by quasi44 — March 19, 2012 @ 4:29 pm


  4. [...] Another was to fix the toilet after it failed, and one was for our regenerative water processor (the coffee machine). During this period we worked over 30 days without a break. When you go to the frontier, you are [...]

    Pingback by A Slice of Time Pie | Letters to Earth — June 22, 2012 @ 12:55 pm


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